Model 260 Heavy-Duty Flat Die Feed Pellet Machine

The Model 260 flat die feed pellet machine is a high-end, commercial-grade, heavy-duty, highly productive, fully adaptable, and smart long-life pelleting equipment. Tailored for ultra-large commercial feed processing plants, 10,000-head scale breeding bases, regional breeding cooperatives, and large processing and distribution centers, it adopts an ultra-wide heavy-duty flat die core structure, an upgraded high-power system, and a smart closed-loop temperature control process. It innovatively breaks through the capacity bottlenecks, crude fiber processing limitations, and long-term maintenance pain points of traditional large models. Precisely aligned with independent website indexing rules, it naturally lays out highly relevant core keywords to boost product exposure, precise traffic, and conversion rates, serving as the flagship equipment for large-scale breeding and commercial processing.

Core Product Highlights

The Model 260 focuses on the high-end demands of ultra-large commercial and large-scale breeding. With the ultra-wide heavy-duty flat die as its core breakthrough, it creates differentiated core advantages compared to the 160, 180, 210, and 230 models, focusing on ultra-high yield, supreme wear resistance, omni-adaptability, and smart long-lasting operation.

• Ultra-Wide Heavy-Duty Flat Die (Capacity & Wear Resistance Leap): Adopts a customized ultra-wide heavy-duty thickened flat die structure, increasing the contact area by 42% compared to the 230 model. Paired with 6-8 reinforced alloy wear-resistant press rollers, pelleting pressure increases by 50%, and the pellet forming rate is ≥99.5%. No crushing, no clumping, no die sticking. The resulting pellets have a smooth surface, uniform hardness, and consistent color, enhancing both palatability and storability. Both the flat die and press rollers use premium high-strength alloy steel processed with dual vacuum quenching heat treatment + deep carburizing. Highly wear-resistant, anti-deformation, and anti-clogging. Service life is extended by 60% over the 230 model and 100% over traditional flat dies, significantly reducing the replacement cost of vulnerable parts and adapting to ultra-intensive, all-weather continuous commercial processing.
• 5-Tier Power Upgrade (Zero Shortcomings for Heavy Loads): Equipped with a customized ultra-high-power heavy-duty power system. Offers five power options: 380V three-phase electric (ultra-high power), high-power diesel, dual-diesel high-power, diesel-electric hybrid, and dual-motor linkage, perfectly adapting to diverse ultra-large operational scenarios. Ultra-large workshops and suburban 10,000-head bases can choose three-phase/dual-motor electric for low energy consumption, stable operation, and maximized capacity. Remote off-grid sites or large outdoor processing clusters can choose diesel/dual-diesel for rapid startup, long endurance, and surging power. The diesel-electric hybrid flexibly switches modes for sudden power outages, peak processing, or outdoor tasks, outputting stable and robust power, completely solving the core pain points of insufficient power and endurance in large commercial processing.
• Extreme Crude Fiber Processing (Zero Blind Spots for Raw Materials): Breaks through the crude fiber processing bottleneck of traditional large models. Achieves zero-pretreatment direct processing for all raw materials. Dry materials (moisture ≤18%) and wet materials (moisture ≤38%) can be fed directly—no drying, dehydrating, or crushing required (granular materials can be fed directly), saving massive pretreatment labor, time, and equipment costs. Efficiently processes conventional feed like corn, soybean meal, bran, and rice husks, while easily handling ultra-high crude fiber materials like corn stalks, sawdust, cotton stalks, vines, peanut shells, and reeds (crude fiber ratio up to 98%) smoothly without clogging or jamming. Expandable for low-temperature pelleting of biological bacterial fertilizer, organic fertilizer, biomass pellets, pet food, and specialized aquafeed. One machine for multiple uses maximizes material utilization and equipment added value. (Keywords: ultra-high crude fiber flat die pellet machine, all-material no-pretreatment pellet machine, large organic fertilizer pellet processing equipment, specialized aquafeed pelletizer).
• Omni-Dimensional Customization (Covers All Ultra-Large Scenarios): Equipped with multi-specification replaceable ultra-wide heavy-duty flat dies. Can be freely replaced according to breeding categories, growth stages, and commercial order needs, adapting to all-scenario feeding and processing demands. 2.5-3mm for young livestock/poultry, 4-6mm for conventional poultry/rabbits, 6-12mm for large livestock (pigs, cattle, sheep), ruminants, and special breeding (e.g., ostriches, deer). Supports customized pellet length, hardness, density, and color, meeting diverse, high-end order scenarios like ultra-large commercial batches, 10,000-head farm feeding, special breeding customization, and export-grade feed processing.
• Energy-Saving & Heavy-Duty Dual Upgrade (Higher Efficiency for Long-Term Use): Adopts an innovative heavy-duty energy-saving direct-drive transmission structure + noise/shock reduction design, eliminating the high loss, oil leakage, and high noise of traditional transmissions. Transmission efficiency exceeds 98%, reducing energy consumption by 25% compared to similar large models. Long-term full-load operation saves substantial electricity and diesel costs. The body uses ultra-thick heavy-duty steel and a reinforced shock-absorbing base. Operating noise is ≤55dB, far below industry large-model standards, creating a comfortable operating environment while reducing vibration wear on components and extending overall lifespan. Adapts to ultra-large commercial long-term continuous tasks. (Keywords: energy-saving ultra-large pellet machine, low-noise commercial pelletizer, high-efficiency low-consumption flat die machine, heavy-duty energy-saving pellet equipment).
• Smart Long-Term Maintenance (Labor and Worry-Free): Features an ultra-large heavy-duty compact design. The bottom is equipped with heavy-duty universal wheels + adjustable reinforced support feet for flexible movement across ultra-large workshops, 10,000-head breeding bases, or outdoor clusters. High stability, footprint optimized for large scenarios. Equipped with a fully smart touch PLC control panel: one-button start, auto-feeding, auto-temp control, auto-alarm, and auto-die cleaning. Integrates feeding, pelleting, discharging, and cleaning. Features 5-layer protection (overload, material shortage, over-temperature, leakage, die-clogging) to avoid equipment damage. Quick-release ultra-wide heavy-duty flat die design reduces replacement time to under 8 minutes. Built-in high-pressure cleaning interface + auto-die cleaning system means daily maintenance takes only 2 people without specialized training, massively reducing labor maintenance costs. (Keywords: smart ultra-large pellet machine, easy-maintenance commercial feed machine, 260 model pelletizer maintenance, auto-die cleaning pellet machine).

Detailed Technical Parameters

Precise parameters determine equipment performance. The 260 Model has clear parameters divided into five categories: Standard Ultra-Heavy-Duty, Enhanced Ultra-Heavy-Duty, Dual-Diesel High-Power, Diesel-Electric Hybrid, and Dual-Motor Linkage, tailored for various ultra-large commercial and large-scale breeding scenarios. Parameters are totally differentiated from the 160, 180, 210, and 230 models, detailed as follows:

Applicable Scenarios and Scope

With its ultra-wide heavy-duty flat die advantages, ultra-high yield properties, and omni-adaptability, the Model 260 focuses on ultra-large commercial and 10,000-head scale breeding scenarios, forming a distinct differentiation from the 160, 180, 210, and 230 models. Widely applied in various massive-scale operations, balancing self-use with high-end commercial profit. It perfectly adapts to independent website search scenarios. The specific scope is as follows. (Keywords: 260 model flat die pellet machine applicable scenarios, ultra-large commercial feed machine applications, 10,000-head scale farm equipment).

• 10,000-Head Scale Livestock & Poultry Breeding: Suitable for ultra-large, intensive, standardized feed processing for chickens, ducks, geese, pigs, cattle, sheep, and rabbits. Customize different specifications and hardness of pellet feed based on growth stages to meet nutritional needs, accelerating livestock growth, shortening the fattening period, and boosting breeding profits. Highly suitable for 10,000-head bases and ultra-large farms, processing massive batches efficiently to easily meet daily mega-scale feeding demands while slashing feed waste by 30-35% compared to powder feed. (Keywords: 10,000-head livestock pellet machine, intensive feed processor, ultra-large breeding base pelleting equipment).
• Large Commercial Processing: Ideal for ultra-large feed processing plants, regional cooperatives, and large distribution centers. Capable of handling massive feed processing orders or autonomous feed processing for sales and export. Equipment investment strictly aligns with ultra-large commercial needs, boasting rapid returns. Requires no complex site or massive collaboration—2-3 people can realize super-scale mass production. Utilizes cheap local crops (stalks, sawdust) to substantially expand profit margins, helping entrepreneurs scale operations and boost profits, while supporting pet food, organic fertilizer, and export-grade feed to broaden revenue scenarios. (Keywords: ultra-large batch feed processing equipment, export-grade commercial feed machine, massive-scale feed processing equipment).
• Diverse High-End Expanding Applications: Beyond feed pelleting, it accommodates low-temperature pelleting for bio-fertilizers, organic fertilizers, biomass pellets, wood pellets, pet feed, aquafeed, and export-grade feed, realizing multi-use utility, expanding usage scenarios, and increasing equipment utilization. Efficiently processes agricultural waste (stalks, rice husks, weeds, peanut shells, reeds) into premium feed or organic fertilizer, achieving resource recycling. Balances environmental protection and profitability, fitting ultra-large eco-friendly processing demands and aiding green sustainable development. (Keywords: ultra-large organic fertilizer pelletizer, biomass pellet equipment, massive-scale agricultural waste processing equipment, export-grade feed pelletizer).
• Heavy-Duty Emergency & Outdoor Processing Clusters: Dual-diesel high-power and diesel-electric hybrid models perfectly suit remote off-grid sites, outdoor large processing clusters, and sudden power outages. Flexible power mode switching ensures uninterrupted workflow with robust, enduring power. Ideal for wild ultra-large breeding bases, temporary processing clusters, and post-disaster emergency processing, completely solving outdoor massive processing power challenges. (Keywords: outdoor ultra-large feed pellet machine, emergency pellet equipment, dual-diesel high-power processing machine, outdoor processing cluster equipment).

Working Principle

The Model 260 flat die feed pellet machine utilizes an ultra-wide heavy-duty vertical flat die energy-saving direct-drive extrusion pelleting principle, integrating smart closed-loop temperature control, heavy-duty linked transmission, and highly efficient precise cutting technology. The operation process is simple and efficient, directly processing both dry and wet materials in one pass. Relying on the structural advantage of the ultra-wide flat die, it optimizes the entire pelleting process, adapting to ultra-large commercial long-term continuous operations. The specific working process is as follows:

1. Feeding Stage: Raw materials (dry material moisture ≤18%, wet material moisture ≤38%, no extra pretreatment required, granular materials like corn can be directly fed without crushing) are fed into the oversized feed port. The materials are evenly distributed over the ultra-wide heavy-duty flat die surface via a smart feeding device, and the feed speed can be independently adjusted based on capacity demands. For first-time use, add feed mixed with vegetable oil to adjust the gap between the press rollers and the flat die board (1.8-2.5mm), and process repeatedly a few times before feeding normal raw materials to avoid die hole blockage, perfectly adapting to ultra-high crude fiber processing needs.
2. Extrusion & Pelleting Stage: The motor (or diesel power, dual-motor linkage) drives the heavy-duty energy-saving direct-drive transmission system, rotating the flat die and press rollers at high speeds. The press rollers evenly squeeze the raw materials into the die holes of the flat die, forming continuous rod-shaped feed under high pressure. During pelleting, the smart closed-loop thermostatic system stabilizes the temperature at 70-85℃, fully ripening the raw materials, boosting nutrient absorption, and killing harmful microorganisms and parasites to ensure feed safety and hygiene. The moderate temperature rise maximizes nutrient retention, especially suitable for ripening ultra-high crude fiber raw materials, enhancing digestion and absorption rates for livestock and preventing nutrient loss.
3. Cutting & Discharging Stage: As the formed rod-shaped feed passes the oversized discharge port, it is cut into uniform-length pellets (adjustable pellet length of 5-30mm) by an adjustable cutting knife. The uniformity of the cut pellets reaches over 99.5%, directly discharging without extra processing. The finished pellets have a higher temperature and should be spread out to cool before stacking and storing to avoid mildew. Meanwhile, the low pellet moisture content (≤9%) facilitates ultra-large-scale storage, long-distance transport, and export transport, adapting to the storage and transportation demands of ultra-large commercial orders.
4. Safety Guarantees: The machine body is equipped with fully enclosed heavy-duty safety guards, an emergency stop button, and a 7-layer protection system (overload protection, material shortage alarm, over-temperature protection, leakage protection, die-clogging protection) to prevent safety hazards during operation, ensuring stable, safe, and reliable running. The heavy-duty energy-saving direct-drive transmission + reinforced shock-absorbing base design drastically cuts equipment vibration and operates with low noise (≤75dB), ensuring a comfortable operating environment. There are no oil leakage pollution issues, avoiding feed contamination, making it highly suitable for 120-hour long-term continuous heavy-duty operations, fully meeting ultra-large commercial processing needs.

Product Advantages and Value

Compared to traditional feed processing methods and past 160, 180, 210, and 230 models, the core value of the Model 260 flat die feed pellet machine lies in 'ultra-high yield efficiency, super heavy-duty capability, omni-adaptability, and smart long-lasting operation,' driving efficiency upgrades for ultra-large commercial operations and 10,000-head scale breeding.

• Ultra-Wide Flat Die Upgrade, Leading in Yield & Wear Resistance: Customized 260mm ultra-wide heavy-duty thickened flat die offers a larger contact area and more uniform pressure. Pelleting efficiency increases by >45% over the 230 model, with a 99.5% forming rate and zero crushed grain waste. Vacuum quenched + deep carburized flat die and rollers are highly wear-resistant, extending service life by 60%, reducing vulnerable part replacement frequency, and saving money and worry during long-term heavy-duty use, adapting to ultra-large commercial long-term continuous demands. (Keywords: flat die upgrade pellet machine, ultra-high wear-resistant pelletizer, ultra-high yield flat die feed machine).
• Energy-Saving & Heavy-Duty Dual Upgrade, Drastically Reducing Operating Costs: Innovative heavy-duty energy-saving direct-drive transmission structure + dual-motor linkage options achieve >98% efficiency, cutting energy consumption by 25% compared to peers. Long-term full-load runs save massive electricity/diesel costs. With zero pretreatment needed for raw materials, it saves massive labor, time, and equipment costs, significantly boosting profit margins for long-term use in ultra-large commercial processing and 10,000-head farms. (Keywords: energy-saving ultra-large pellet machine, low-cost pellet equipment, high-efficiency low-consumption flat die machine, dual-motor energy-saving pelletizer).
• Full-Scenario Omni-Adaptability, Flexibly Handling Ultra-Large Demands: Five power options, especially dual-diesel high-power, diesel-electric hybrid, and dual-motor linkage models, perfectly adapt to on-grid, off-grid, outdoor, emergency, and ultra-high-yield scenarios. Flexible relocation without site power constraints. Multi-spec replaceable flat dies cover apertures from 1.5mm-30mm, adapting to all breeding categories, export-grade processing, and commercial order demands. One machine, multiple uses, expanding usage scenarios and added value. (Keywords: all-scenario ultra-large flat die pellet machine, dual-diesel high-power feed machine, multi-purpose pellet equipment, export-grade pelletizer).
• Smart Long-Term Maintenance, Saving Labor & O&M Costs: Integrated smart pelleting process eliminates massive multi-person collaboration. 2-3 people can execute feeding, pelleting, discharging, cleaning, and die-clearing seamlessly, drastically cutting labor costs. Quick-release ultra-wide heavy-duty flat die, high-pressure cleaning ports + auto-die cleaning system slash maintenance time and cost. Core parts are ultra-durable, avoiding frequent part swaps. Even novices can easily master it, easing the O&M burden of massive commercial processing. (Keywords: smart ultra-large flat die feed machine, labor-saving pellet machine, easy-maintenance commercial pellet equipment, auto-cleaning pelletizer).
• Nutritional, Safe & High-End, Boosting Breeding & Processing ROI: Smart closed-loop thermostatic ripening kills harmful microbes and parasites, lowering livestock disease risks while fully ripening materials. Especially for ultra-high crude fiber, nutrient absorption leaps by >40%, maximizing raw nutrition retention. Pellets are highly palatable, waterproof, durable in storage, and consistent in color, slashing feed waste, accelerating weight gain and egg-laying rates. Premium commercial pellet stability easily meets export standards, boosting market competitiveness and helping entrepreneurs achieve high-end profitability. (Keywords: high-nutrition pellet machine, safe feed processing equipment, export-grade commercial profit pelletizer).
• Super Heavy-Duty & Durable, Adapting to Massive Commercial Needs: Forged with ultra-thick heavy-duty steel, core parts are exceptionally wear-resistant. Normal use ensures 12-15 years without major overhaul, delivering low investment and a swift payback cycle. The ultra-wide flat die structure is mature and easy to maintain without a professional tech team. Whether for internal use at a 10,000-head farm, mega-scale commercial feed processing, or export-grade processing, it ensures highly efficient operation and continuous profitability, making it the supreme flagship equipment for ultra-large commercial processing. (Keywords: super heavy-duty flat die pellet machine, ultra-large feed equipment, commercial flagship pelletizer).

Daily Maintenance and Precautions

Correct maintenance and operation can extend the equipment's service life, ensure stable running, and boost processing efficiency. Note the following for daily use:

• Before each use, check if the equipment's power and transmission parts are normal, add an appropriate amount of lubricating oil, and ensure smooth operation. Check the gap between the press rollers and the flat die to ensure it meets processing requirements, avoiding issues like jamming or poor pellet forming.
• During feeding, strictly avoid hard objects like stones and metal from mixing into the raw materials to prevent damage to core components like press rollers and the flat die. Granular materials like corn can be directly fed, but to guarantee uniform pellets, crushing them beforehand is highly recommended. Control raw material moisture content around 14%; excessively high or low moisture will affect the forming effect.
• If abnormal noise, jamming, or poor pellet forming occurs during operation, immediately shut down and cut off the power. Troubleshoot the fault before resuming use. Operating live equipment is strictly prohibited. Never open safety guards while the equipment is running to avoid safety accidents.
• After use, promptly clean residual raw materials inside the equipment, wipe the machine body, and keep the equipment clean and dry to prevent residual materials from molding and corroding equipment parts. Before shutting down, feed mixed with grease can be pressed into the die holes to maintain the pellet die and prevent clogging during the next use.
• Regularly inspect vulnerable parts such as press rollers and flat dies. If severe wear or deformation is found, replace them promptly to ensure the pelleting effect. Regularly inspect transmission components like motors and gears, and add lubricating oil to avoid part wear and extend the equipment's overall service life.
• Power wiring must strictly comply with specifications. For a 1-10 meter distance, a 15mm² copper core cable is recommended. For 10-20 meters, a 20mm² copper core cable is recommended to avoid safety and efficiency issues caused by mismatched cable specifications. Diesel-powered models require regular checks of fuel and engine oil to ensure normal operation.
• When restarting production, feed a small amount initially. Wait until the internal temperature rises to a certain degree before allowing the machine to run at full load, avoiding excessive equipment load that could impact service life.

Product Commitment

We focus on the R&D and production of feed machinery equipment. The Model 150 feed pellet machines all undergo strict quality testing to ensure every unit operates stably and is highly durable, with all technical indicators meeting national agricultural machinery promotion and appraisal standards. We provide comprehensive after-sales service, including equipment installation guidance, operational training, and troubleshooting, ensuring you buy and use it worry-free. We also support single-machine customization, allowing adjustments to equipment configurations, grinding disc apertures, and power types based on your specific breeding or processing needs, fulfilling personalized processing demands and helping you achieve highly efficient breeding and easy profitability.

The Model 260 feed pellet machine utilizes upgraded power to carry massive capacity, broad adaptability to balance diverse needs, and high cost-effectiveness to boost efficiency and profitability. Whether for self-use in medium and small breeding farms or commercial use in small feed processing, it is your ideal feed processing choice. Effortlessly realize 'independent pelleting, cost-saving efficiency, and resource recycling,' unlocking a brand-new model of highly efficient breeding and processing!