Commercial 210 Flat Die Feed Pellet Machine

The 210-type flat die feed pellet machine is a professional pelletizing equipment positioned as "medium-to-large commercial grade, high efficiency and energy saving, full-domain adaptation, and easy operation and maintenance". It is tailor-made for medium-sized commercial feed processing plants, large-scale breeding farms, breeding cooperatives, and batch processing points. It adopts an upgraded flat die core structure, innovatively optimizes the power and pelletizing process, and completely solves the dilemma of "imbalance between production capacity and energy consumption, and limitations in raw material adaptation" for medium and large users.

Core Product Highlights

Based on the actual operational needs of medium and large users, the 210-type flat die feed pellet machine takes the flat die structure as the core for innovative upgrades, creating core advantages that are completely differentiated from past models, focusing on commercial efficiency, energy saving, and convenient operation and maintenance.

• Flat die upgrade and optimization, dual improvement of pelletizing efficiency and molding degree:Adopts a customized thickened flat die structure with a standard diameter of 210mm. Compared with traditional flat die models, the contact area is expanded by 25%. Equipped with a reinforced pressure roller design (configured with 4-5 rollers), the pelletizing pressure is more uniform, and the pellet molding rate is ≥98.5%, with no broken pellets or agglomeration. The processed pellets have a smooth surface, moderate hardness, and excellent palatability. The flat die is made of high-quality alloy steel processed by vacuum quenching heat treatment, which is wear-resistant, not easy to deform, and not easy to block the die. Its service life is 60% longer than that of traditional flat dies, significantly reducing the replacement cost of wearing parts.
• Three-gear power customization, adapting to multi-scenario operational needs:Equipped with a customized power system, providing three power options: 380V three-phase power, high-power diesel, and diesel-electric dual-use, perfectly adapting to different site conditions. Factory areas and suburban breeding farms can choose three-phase power for low energy consumption and stable operation; remote areas without electricity and outdoor processing points can choose diesel power for quick startup and long-lasting endurance; the diesel-electric dual-use model can flexibly switch power modes to cope with sudden power outages and site-transfer operations, with strong and stable power output.
• No pre-treatment for all raw materials, wider adaptation range:Breaking the raw material limitations of traditional flat die models, it realizes direct processing of dry and wet raw materials without pre-treatment. Dry materials with a moisture content of ≤15% and wet materials with a moisture content of ≤32% can be directly fed into the machine without drying or dehydration, significantly saving manpower and time costs for pre-treatment. It can efficiently process conventional feed materials such as corn, soybean meal, bran, and rice husks, and can also easily handle crude fiber materials such as crop stalks, sawdust, cotton stalks, and vines (the proportion of crude fiber can reach up to 90%). It can also be expanded to low-temperature pelletizing for biological bacterial fertilizer, organic fertilizer, and biomass pellets, realizing multiple uses for one machine and enhancing raw material utilization and equipment added value.
• Multi-specification flexible customization, taking into account full-category breeding and commercial use:Equipped with multi-specification replaceable flat dies, the hole diameter covers 2.5mm-12mm (default 4mm), which can be freely replaced according to the breeding category, growth stage, and commercial order needs, adapting to full-scenario feeding and processing needs: 2.5-3mm is suitable for young livestock and poultry, 4-6mm is suitable for conventional livestock and poultry such as chickens, ducks, geese, and rabbits, and 6-12mm is suitable for large livestock such as pigs, cattle, sheep, ruminants, and special breeding. It also supports the customization of pellet length and hardness to meet different needs such as bulk commercial orders and large-scale breeding feeding. Keywords: large-aperture flat die pellet machine, commercial customized feed machine, special breeding pelletizing equipment.
• Energy-saving and noise-reducing design, saving more money for long-term use:Adopts an innovative energy-saving transmission structure, discarding the high-loss disadvantages of traditional transmission methods, with a transmission efficiency of over 95%. Compared with similar models, energy consumption is reduced by 18%. Long-term full-load operation can save a lot of electricity and diesel costs. The fuselage adopts a thickened soundproof shell and a shock-absorbing base, and the operating noise is ≤72dB, lower than the industry standard, creating a comfortable operating environment while reducing the wear and tear of equipment vibration on body components and extending the overall service life of the equipment.
• Intelligent and convenient operation and maintenance, novices can easily get started:The fuselage adopts a medium and large compact design, equipped with heavy-duty universal wheels + adjustable fixed support feet at the bottom, which can be flexibly moved to workshops, sheds, outdoors, and other venues, with strong stability and a moderate footprint. One-button startup, feeding, pelletizing, and discharging are completed in an integrated manner. It is equipped with triple protections: overload protection, material shortage alarm, and over-temperature protection to avoid equipment damage. The quick-release flat die design shortens the replacement time to less than 15 minutes. The fuselage is equipped with convenient cleaning interfaces. Daily cleaning and maintenance can be completed by a single person without professional technical training.

Detailed Technical Parameters

Accurate parameters determine equipment performance. The parameters of the 210-type flat die feed pellet machine are clear, divided into three categories: standard commercial type, enhanced commercial type, and diesel-electric dual-use type, adapting to the processing needs of different medium and large scenarios. The parameters are completely distinguished from past models, as follows:

Applicable Scenarios and Scope

Relying on the advantages of flat die upgrading, high-efficiency production capacity, and flexible adaptability, the 210-type flat die feed pellet machine focuses on medium and large-scale breeding and commercial processing scenarios, forming a clear differentiation from past models, and is widely used in various large-scale operations, taking into account both self-use and commercial profitability. The specific scope of application is as follows:

• Large-scale livestock and poultry breeding:Suitable for large-scale and intensive feed processing for chickens, ducks, geese, pigs, cattle, sheep, rabbits, and other livestock and poultry. Pellet feed of different specifications can be customized according to the different growth stages of livestock and poultry to meet their nutritional needs, helping livestock and poultry grow rapidly, shortening the fattening period, and improving breeding benefits. It is especially suitable for large farms and breeding bases. Its high batch processing efficiency can easily meet daily large-scale feeding needs while significantly reducing feed waste, saving 22-28% of feed compared to powder feed.
• Medium and large commercial processing:Suitable for medium and large feed processing plants, breeding cooperatives, batch processing points, etc. It can undertake large-batch feed processing orders or independently process feed for sale. The equipment investment cost fits the needs of medium and large commercial uses, with quick returns. It does not require a complex site or multi-person collaboration; two people can achieve large-scale batch production. It can utilize cheap local raw materials such as crop stalks to significantly increase profit margins and help entrepreneurs expand their processing scale and profitability. Keywords: large-batch feed processing equipment, commercial feed processing machine, large-scale feed processing equipment.
• Diversified expansion uses:In addition to feed pelletizing, it can also be used for low-temperature pelletizing of biological bacterial fertilizers, organic fertilizers, biomass pellets, wood pellets, etc., realizing one machine for multiple uses, expanding usage scenarios, and improving equipment utilization. At the same time, it can process various agricultural wastes, converting crop stalks, rice husks, weeds, etc. into high-quality feed or organic fertilizer, achieving resource recycling, balancing environmental protection and income, and adapting to large-scale environmentally friendly processing needs.
• Emergency and outdoor processing:The diesel-electric dual-use model is suitable for remote areas without electricity, outdoor processing points, and sudden power outages. It can flexibly switch power modes to ensure that processing work is not interrupted. It is especially suitable for field breeding bases, temporary processing points, and other scenarios, solving the power problem of outdoor processing.

Working Principle

The 210-type feed pellet machine adopts the principle of vertical flat die extrusion pelletizing. The operation process is simple and efficient, requiring no complex steps. Dry materials are directly processed and formed in one go. The specific working process is as follows:

1. Feeding stage:Put the pre-treated raw materials (mainly dry materials, moisture content ≤14% is preferred, no extra water is needed, granular materials like corn can be directly fed, but it is recommended to crush them before use to ensure uniform pellets) into the feeding port. The raw materials are evenly distributed on the surface of the flat die through the feeding device. When using it for the first time, you can first add feed mixed with vegetable oil to adjust the gap between the pressure roller and the flat die (0.8-1.5mm), and process it repeatedly a few times before feeding normal raw materials to avoid blocking the die holes.
2. Extrusion pelletizing stage:The motor drives the gear transmission, driving the flat die and the pressure roller to rotate at high speed. The pressure roller squeezes the raw materials into the die holes of the flat die, and the raw materials are formed by high-pressure extrusion to form a continuous rod-shaped feed. During the pelletizing process, the temperature naturally rises to 70-80°C, realizing the maturation of raw materials, improving the nutritional absorption rate, and killing harmful microorganisms and parasites to ensure feed safety and hygiene.
3. Cutting and discharging stage:When the formed rod-shaped feed passes through the discharging port, it is cut into pellets of uniform length by the built-in cutting blade (the pellet length can be freely adjusted). The cut pellet feed is directly discharged without additional processing. The temperature of the finished pellets is relatively high, and they should be spread out to cool down before stacking and storing to avoid mildew.
4. Safety guarantee:The fuselage is equipped with safety protection devices and an emergency stop button to prevent potential safety hazards during operation, and the operation is stable, safe, and reliable. The gear transmission design reduces equipment vibration, lowers noise, ensures a comfortable operating environment, and avoids the safety hazards of belt transmission, making it suitable for long-term continuous operation.

Product Advantages and Value

Compared with traditional feed processing methods and small pellet machines, the core values of the 210-type feed pellet machine lie in "high efficiency and cost-saving, wide adaptability, and worry-free durability", helping to increase the efficiency of breeding and processing:

• Reduce feed costs:It can utilize cheap local raw materials such as crop stalks and bran to independently process feed, converting agricultural waste into high-quality feed. The nutritional value of one ton of stalk feed is equivalent to 270 kg of grain feed. Compared with purchasing finished feed, the cost can be reduced by 30%-50%. Long-term breeding or commercial processing can save a lot of expenses and increase profit margins.
• Ensure feed freshness:Made and used on the spot, avoiding problems such as mildew and nutritional loss during the storage of finished feed, and ensuring that the feed consumed by livestock and poultry is fresh, hygienic, and nutritionally balanced. The dry material processing mode keeps the moisture content of the pellets consistent with the raw materials, making them less likely to mold, extending their shelf life, and facilitating long-term storage.
• Save manpower and material resources:Integrated pelletizing process without the need for multi-person collaboration. A single person can complete the operation, with feeding, pelletizing, and discharging done in one step, greatly saving labor costs. The fuselage is compact and movable, requiring no complex installation and ready to use out of the box. Maintenance is simple, and mold changing and cleaning are convenient, reducing equipment maintenance and time costs.
• Improve breeding and processing efficiency:The processed pellet feed has good palatability, high feed intake by livestock and poultry, and more sufficient nutritional absorption. It can effectively reduce feed waste (saving 10-15% of feed compared to powder feed), while killing harmful microorganisms in the feed, reducing the risk of disease in livestock and poultry, helping to increase weight and egg production rate, and indirectly improving breeding benefits. The commercial processing capacity is sufficient for mass production to meet order demands, helping entrepreneurs quickly generate profits.
• High cost-effectiveness and durability:The equipment is affordably priced, and core components are forged from high-quality alloy steel, which is wear-resistant and durable. Under normal use, there is no need for major repairs for 3-5 years. It has a long service life and simple daily maintenance, without the need for frequent replacement of parts. With low investment costs and a short return cycle, it is suitable for long-term use by small and medium-sized breeding practitioners and entrepreneurs.

Daily Maintenance and Precautions

Proper maintenance and operation can extend the service life of the equipment, ensure its stable operation, and improve processing efficiency. The following points should be noted during daily use:

• Before each use, check whether the equipment's power supply and transmission parts are normal, and add an appropriate amount of lubricating oil to ensure smooth operation of the equipment; check the gap between the pressure roller and the flat die to ensure it meets processing requirements and avoids issues such as material jamming and poor pellet molding.
• Pay attention when feeding to prevent hard objects such as stones and metals from mixing into the raw materials, preventing damage to core components such as the pressure roller and flat die; granular raw materials like corn can be directly fed, but to ensure uniform pellets, it is recommended to crush them as much as possible before use; the moisture content of the raw materials should ideally be controlled at around 14%, as too high or too low will affect the molding effect.
• During the operation of the equipment, if any abnormal situations occur such as abnormal noises, material jamming, or poor pellet molding, immediately stop the machine and cut off the power. Troubleshoot the fault before continuing to use it, and live operations are strictly prohibited; it is strictly prohibited to open the protective devices while the equipment is running to avoid safety accidents.
• After use, promptly clean up the raw materials remaining inside the equipment and wipe the fuselage to keep the equipment clean and dry, preventing raw material residues from molding and corroding equipment components; before stopping the machine, you can add feed mixed with grease and press it into the die holes to maintain the die and prevent blockages during the next use.
• Regularly check vulnerable parts such as the pressure roller and flat die. If there is severe wear or deformation, replace them in a timely manner to ensure the pelletizing effect; regularly check transmission parts such as motors and gears, and add lubricating oil to prevent component wear and extend the service life of the equipment.
• The power wiring must comply with specifications. It is recommended to use a 6-square copper core cable for distances of 1-10 meters, and a 10-square copper core cable for distances of 10-20 meters to avoid affecting the safe and efficient operation of the equipment due to mismatched cable specifications; for diesel-powered models, regularly check the fuel and engine oil to ensure normal operation.
• When restarting production, feed a small amount of material at first. Wait until the internal temperature of the machine rises to a certain level before letting the machinery run at full load, avoiding excessive equipment load that may affect its service life.

Product Commitment

We focus on the R&D and production of feed machinery and equipment. The 210-type feed pellet machine has undergone strict quality inspections to ensure that every device operates stably and is durable, with all technical indicators meeting the national agricultural machinery promotion and appraisal standards; we provide comprehensive after-sales services, such as equipment installation guidance, operational training, and fault-shooting services, allowing you to buy and use with peace of mind; we also support single-machine customization, allowing adjustments to equipment configurations, grinding disc apertures, power types, etc., based on your specific breeding or processing needs, to meet personalized processing requirements and help you achieve efficient breeding and effortless profitability.

The 210-type feed pellet machine, with its upgraded power to support high-efficiency production capacity, wide adaptability to balance diversified needs, and high cost-effectiveness to boost efficiency and profitability, is your ideal choice for feed processing. Whether it's for self-use in small and medium-sized farms or commercial use in small-scale feed processing, it easily realizes "independent pelletizing, cost-saving and efficiency-enhancing, and resource recycling," opening up a new model of efficient breeding and processing!