Industrial Hammer Mill Grinder for Agricultural Feed

Capacity Range: 200kg/h to 2000kg/h configurations available for diverse production scales.
Core Components: Forged wear-resistant steel alloy hammers designed for sustained heavy-duty operation.
Adjustable Output: Particle sizes range from 1mm to 30mm via interchangeable commercial-grade screens.
Primary Applications: Processing grains, beans, stalks, and raw agricultural feed ingredients.
Target Facilities: Commercial feed processing plants, large-scale breeding farms, and agricultural hubs.
  • Detailed Description

Product Overview

  • Widely applied in agriculture and animal husbandry for grinding grains and feed ingredients.
  • Highly versatile and power-efficient, representing the most universally adopted grinding equipment.
  • Features hinged hammers on the rotor; resistant to major damage from foreign metal objects (safeguards core structure by only breaking the screen).
  • Produces varied particle sizes with a relatively high powder content.
  • Structure comprises three primary systems: feeding mechanism, grinding chamber (rotor, hammers, screen, toothed plate), and discharge unit (fan, collection cylinder, dust filter bag).
  • Operation Flow: Feed enters the chamber, is repeatedly struck by high-speed rotating hammers, rebounds off the toothed plate, and undergoes intense friction against the screen until fully pulverized.
  • Discharge Mechanics: Models without fans rely on internal airflow to expel material. Models with fans require a collection device to separate air from the milled product.

Working Principle

  • Relies on high-speed rotating hammers to strike, collide, and shear materials.
  • Key advantages: Simple structure, straightforward operation, high grinding efficiency, and broad adaptability.
  • Core components: Hammers, screens, main shaft, and motor.
  • Hammers are forged from wear-resistant materials (high-carbon steel or alloy steel) to ensure durability and optimal grinding.
  • Interchangeable screens control output particle size, accommodating specific material requirements.
  • Application scope: Grains, beans, crop stalks, and agricultural feeds.
  • Output size is adjustable from 1mm to 3cm via screen replacement (optimized for coarse grinding).
  • Effectively improves feed digestion and absorption rates for livestock.

Technical Specifications

Model

Power

Voltage (V)

Output (kg/h)

Hammer Qty (pcs)

Dimensions (mm)

Weight (kg)

320

3kw

220/380

200-300

24

710*770*560

35

350

4kw

220/380

300-500

24

800*800*750

45

360/400

5.5kw

380

500-800

24

790*640*930

78

420

7.5kw

380

800-1000

24

920*940*1050

110

420 Cutter & Mill

7.5-11kw

380

800-1000

24

1300*1100*1050

130

500

15-18.5kw

380

1000-1200

24

1100*1220*1170

180

600

22kw

380

1200-1500

36

1350*880*1300

300

700

30kw

380

1500-2000

32

1500*110*1450

450

 

Operation Guidelines

  • Maintain material moisture content below 20% to secure grinding efficiency and equipment lifespan.
  • Inspect and tighten all components prior to startup, paying special attention to hammers and screens.
  • Operate at an optimal speed of 2800-3500 r/min for maximum grinding performance.
  • Clean internal residual materials regularly to prevent blockage and corrosion.

Maintenance & Troubleshooting

  • Monitor hammer wear regularly and replace severely worn units promptly.
  • Maintain proper lubrication for the motor and bearings to prevent mechanical failure.
  • Clean the screen routinely to avoid blockage and maintain throughput.

 

Issue

Cause

Solution

Severe Vibration

1. Incorrect hammer installation sequence.
2. Weight difference between opposite hammer groups exceeds 5g.
3. Individual hammers stuck.
4. Rotor imbalance.
5. Bent main shaft.
6. Damaged bearings.
7. Loose anchor bolts.

1. Reinstall according to the original sequence.
2. Ensure weight difference is under 5g.
3. Ensure hammers rotate flexibly.
4. Balance other components.
5. Calibrate or replace the main shaft.
6. Replace bearings.
7. Tighten anchor bolts.

Abnormal Noise in Chamber

1. Hard objects (iron/stone) entered.
2. Internal parts detached or damaged.

1. Stop the machine and remove hard objects.
2. Stop the machine, inspect, and replace parts.

Significant Output Drop

1. Excessive material moisture.
2. Severe hammer wear.
3. Low RPM or slipping belt.

1. Dry the materials.
2. Adjust hammer angle or replace.
3. Ensure correct RPM and tighten the belt.

Material Blowback at Inlet

1. Wet material clogging the screen.
2. Blocked fan and conveying pipe.
3. Storage bag fabric too dense or overfilled.

1. Dry materials and clear screen holes.
2. Clear blockages and inspect the fan.
3. Empty material or replace the storage bag.

Output Too Coarse

1. Screen worn or punctured.
2. Gap between screen and bracket.

1. Replace with a new screen.
2. Stop the machine, inspect, and seal the gap.

Overheated Bearings

1. Insufficient or excessive lubrication.
2. Damaged bearings.
3. Bent main shaft or severe rotor imbalance.
4. Belt too tight.

1. Add oil as specified.
2. Replace bearings.
3. Straighten/replace the main shaft and balance the rotor.
4. Adjust belt tension.

Overheated Belt

1. Incorrect belt tension.
2. Damaged pulley groove or rough surface.

1. Adjust belt tension.
2. Repair or replace.

 

Selection Guide

  • Evaluate equipment power, processing capacity, and required particle size based on actual operational demands.
  • Opt for low-power models for small farms or independent operations.
  • Select high-capacity equipment for large-scale breeding facilities or commercial feed processing plants.

Professional flat die feed pellet machine manufacturer with 30+ years of experience. CE certified, factory direct, OEM/ODM available. Serving farms, feed mills, and agricultural businesses in 50+ countries.

Phone: +86 18569919276
E- mail: igotomyworld@zongtumach.com
Address: Haikou, Hainan Province, China

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