The 160 Type Feed Pellet Machine is a medium-to-large feed pelleting equipment featuring high capacity, broad adaptability, low wear and tear, and easy maintenance. Tailored for medium-sized farms, large-scale family farms, medium feed processing plants, and breeding cooperatives, it achieves a triple upgrade in power, capacity, and durability based on the 150 type. Breaking through the capacity bottlenecks of small and medium-sized equipment, it balances commercial processing efficiency with farming convenience. It effortlessly achieves high-efficiency pelleting of various grass meal, concentrates, and crude fiber materials, thoroughly resolving industry pain points such as slow batch processing, core component wear, and limited application scenarios. Optimized for independent website indexing, it boosts both product exposure and conversion rates, making it the core equipment of choice for medium-to-large farming and commercial processing.
Product Core Highlights
As a benchmark model for medium-to-large feed processing equipment, the 160 type discards the performance limitations of traditional small and medium models. Upgraded core technologies and component designs focus on efficiency, durability, and versatile adaptability, featuring distinct core highlights tailored for independent website search demands.
- Dry and Wet Material Adaptability: Breaks the limitation of single dry material processing. Supports two-way processing of dry and wet materials. Dry materials require no water for drying, and wet materials require no extra dehydration. Directly processes conventional materials like corn, soybean meal, straw, bran, rice husks, green grass, and hay. Efficiently handles crude fiber materials like sawdust, cotton stalks, and weeds (crude fiber ratio up to 85%). Adapts to low-temperature pelleting needs for bio-bacterial fertilizer and organic fertilizer, achieving multi-purpose use, drastically reducing material pre-processing costs, and improving agricultural waste utilization.
- Three Power Options, Seamless All-Scenario Adaptation: Upgraded power configuration supports 220V single-phase and 380V three-phase electricity. Newly added high-power diesel engine option ensures stable operation in field environments without electricity or remote breeding sites. Equipped with a custom pure copper wire high-power motor for stronger output and stable voltage. Wear resistance and durability are improved by 30% compared to standard motors, meeting varying power needs for medium-scale farm use and commercial batch processing with flexible relocation.
- Adjustable Pellet Sizes, Adaptable to All Breeding & Commercial Customization: Equipped with custom multi-specification die plates. Hole diameters range from 2.5mm to 12mm (default 4mm). Freely interchangeable based on livestock type, growth stage, and commercial order requirements. 2.5-3mm for young livestock/poultry, 3-5mm for chickens, ducks, geese, and rabbits, 6-12mm for pigs, cattle, sheep, and other ruminants. Forming rate ≥95%, yielding uniform and compact pellets. Supports commercial pellet specification customization to meet different customer needs.
- Upgraded Transmission System, Highly Efficient & Durable: Adopts dual-motor SPB heavy-duty narrow V-belt drive design, completely eliminating the oil leakage, high noise, and high wear disadvantages of traditional gear drives. Transmission efficiency is increased to over 92%, reducing energy consumption by 10% compared to the 150 type gear-driven model, saving more money during long-term full-load operation. The body is built with thickened premium steel. Core components (pressure rollers, flat die) are made of premium alloy steel treated by vacuum furnace heat treatment, extending service life by 5-7 times compared to standard models. Pressure rollers are upgraded to 3 pieces, achieving a capacity of 150-220 kg per hour, meeting medium-sized commercial batch processing needs.
- Smart Temperature Control & Maturation, Dual Guarantee for Safety and Nutrition: Utilizes smart temperature control technology during pelleting, stabilizing extrusion temperature at 75-85°C. Effectively kills common pathogenic microorganisms and parasites in feed, reducing livestock disease risks. Precise temperature control fully gelatinizes starch and denatures proteins, destroying anti-nutritional factors in raw materials. Livestock digestion and absorption rates increase by 20-25%, while maximizing the retention of proteins, vitamins, and other nutrients. Pellets have a smooth surface, moderate hardness, excellent palatability, high intake rate, and low moisture content (≤11%), facilitating storage and long-distance transport. Not easily disintegrated in water; feed waste rate ≤3%.
- Smart and Convenient Operation, Greatly Reduced Maintenance Costs: Compact body design with heavy-duty movable wheels at the bottom for flexible relocation to any indoor, shed, or medium-sized workshop. Small footprint and strong stability. Equipped with a smart control panel for one-click startup and foolproof operation. Feeding, pelleting, and discharging are completed integrally. Newly added overload protection device automatically shuts down and alarms when load is exceeded, preventing motor burnout. Quick-release disc design reduces replacement time to under 30 minutes. Daily cleaning and maintenance can be completed by a single person without professional training, making it easy for beginners to master.
Detailed Technical Specifications
Clear parameters define equipment performance. The 160 Type Feed Pellet Machine parameters are divided into standard, enhanced, and diesel-powered models to adapt to various processing scenarios. Keywords: 160 Type Feed Pellet Machine Parameters, Commercial Feed Machine Specifications, Diesel Pellet Machine Parameters.
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Parameter Name
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Standard Model Specifications
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Diesel Powered Model Specifications
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Model
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160 Type (Flat Die, Vertical)
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160 Type (Flat Die, Vertical)
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Motor Power
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4.5kW
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Diesel 6-10HP
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Production Efficiency
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150-200 kg/hour
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150-200 kg/hour
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Pellet Diameter
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2.5-12mm (Interchangeable die plate, default 5mm)
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2.5-12mm (Interchangeable die plate, default 5mm)
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Power Voltage
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220V Single-phase / 380V Three-phase
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Diesel powered (No power supply required)
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Dimensions
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Approx. 800*350*820mm (Subject to actual product)
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Approx. 1200*520*850mm (Subject to actual product)
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Weight
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85-140kg (Varies slightly by configuration)
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85-140kg (Varies slightly by configuration)
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Transmission Mode
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Gear Drive
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Diesel Power Drive
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Pressure Rollers
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3 pieces
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3 pieces
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Applicable Materials
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Corn, straw, bran, rice husks, green grass, hay, soybean meal, crude fiber materials (≤85%), organic fertilizer, bio-bacterial fertilizer
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Corn, straw, bran, rice husks, green grass, hay, soybean meal, crude fiber materials (≤85%), organic fertilizer, bio-bacterial fertilizer
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Applicable Scenarios
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Medium farms, large-scale family farms, small feed processing plants
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Remote farms, field breeding bases, off-grid commercial processing sites
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Applicable Scenarios & Scope
Relying on its core advantages of high capacity, strong adaptability, and easy maintenance, the 160 type breaks the scenario limitations of small and medium-sized equipment. It is widely used in various medium-to-large breeding and commercial processing scenarios, accommodating multiple livestock categories while balancing self-use and commercial profitability.
- Medium-to-Large Livestock & Poultry Farming: Suitable for large-scale feed processing for chickens, ducks, geese, pigs, cattle, sheep, rabbits, pigeons, etc. Customize pellet specifications based on different growth stages to meet nutritional needs, accelerate growth, shorten fattening periods, and increase breeding efficiency. Particularly suitable for medium-sized farms with high batch processing efficiency, easily meeting large-scale daily feeding demands while significantly reducing feed waste (saves 15-20% compared to powder feed). Keywords: Livestock & Poultry Feed Pellet Machine, Medium Farm Pelleting Equipment, Large-Scale Feed Processing Machine.
- Medium-scale Commercial Processing: Ideal for medium feed processing plants and breeding cooperatives to undertake batch feed processing orders or process feed for direct sales. Moderate investment cost with fast returns. Single-person operation enables large-scale batch production without complex venues or multi-person collaboration. Utilizes local cheap materials like crop stalks to expand profit margins, helping entrepreneurs scale processing and enhance profitability.
- Multi-purpose Extension: Beyond feed pelleting, applicable for low-temperature pelleting of bio-bacterial fertilizer, organic fertilizer, and wood pellets. Converts agricultural waste (straw, rice husks) into premium feed or organic fertilizer, achieving resource recycling, balancing eco-friendliness and profitability, perfectly adapting to eco-friendly processing needs.
Working Principle
The 150 type feed pellet machine adopts the vertical flat die extrusion pelleting principle. The operation process is simple and efficient, requiring no complex steps. Dry materials are processed directly and formed in one go. The specific working process is as follows:
- Feeding Stage: Pre-processed materials (primarily dry, moisture ≤14% optimal, no extra water needed; granular materials like corn can be fed directly, crushing recommended for uniformity) are fed into the hopper and evenly distributed on the flat die surface. For initial use, feed mixed with vegetable oil to adjust the roller-to-die gap (0.8-1.5mm). Process repeatedly several times before feeding normal materials to prevent die hole blockage.
- Extrusion Pelleting Stage: The motor drives the gear transmission, rotating the flat die and pressure rollers at high speed. Rollers press materials into the die holes, forming continuous rod-shaped feed under high pressure. Natural heating to 70-80°C during pelleting achieves material maturation, improving nutrient absorption while killing harmful microorganisms and parasites, ensuring feed safety and hygiene.
- Cutting & Discharging Stage: As formed rod-shaped feed exits, built-in cutter blades cut it into uniform lengths (adjustable). The cut pellet feed is discharged directly without extra processing. Finished pellets have a high temperature; spread them out to cool before stacking and storing to avoid mildew.
- Safety Assurance: The machine is equipped with safety guards and an emergency stop button to prevent safety hazards during operation, ensuring stable and reliable performance. The gear drive design reduces equipment vibration and lowers noise, ensuring a comfortable operating environment while avoiding the safety hazards of belt drives, making it suitable for long-term continuous operation.
Product Advantages & Value
Compared to traditional feed processing methods and small pellet machines, the core value of the 160 type lies in being 'highly efficient & cost-saving, widely adaptable, and durable & worry-free', boosting efficiency for both breeding and processing:
- Reduce Feed Costs: Utilize local crop stalks, bran, and other low-cost materials to process feed independently, converting agricultural waste into premium feed. One ton of straw feed equals the nutritional value of 270 kg of grain feed. Compared to purchasing finished feed, costs can be reduced by 30%-50%. Long-term breeding or commercial processing can save substantial expenses and elevate profit margins.
- Ensure Feed Freshness: On-demand production prevents mildew and nutrient loss issues associated with finished feed storage, ensuring livestock consume fresh, hygienic, and nutritionally balanced feed. The dry processing mode keeps pellet moisture consistent with raw materials, preventing mildew and extending shelf life for long-term storage.
- Save Labor & Resources: Integrated pelleting process requires no multi-person collaboration; a single person can complete the operation from feeding to pelleting and discharging in one step, drastically saving labor costs. The compact, movable body requires no complex installation—ready to use out of the box. Simple maintenance, quick die changes, and easy cleaning reduce equipment maintenance and time costs.
- Enhance Breeding & Processing Efficiency: Processed pellet feed boasts good palatability and high intake rates. Nutrients are absorbed more fully, effectively reducing feed waste (saves 10-15% compared to powder feed). It simultaneously kills harmful microorganisms, reducing disease risks, aiding weight gain and egg production rates, indirectly increasing breeding efficiency. Ample commercial processing capacity meets order demands, helping entrepreneurs achieve quick profitability.
- High Cost-Performance & Durability: Affordable equipment pricing. Core components are built with premium alloy steel, rendering them highly wear-resistant. Ensures 3-5 years of normal use without major overhauls, offering a long service life. Daily maintenance is simple with no need for frequent parts replacement. Low investment cost and a short return cycle make it ideal for long-term use by medium/small-scale breeders and entrepreneurs.
Daily Maintenance & Precautions
Proper maintenance and operation can extend equipment lifespan, ensure stable operation, and improve processing efficiency. Note the following for daily use:
- Before each use, inspect power and transmission parts, add adequate lubricating oil to ensure smooth operation. Check the gap between pressure rollers and the flat die to ensure it meets processing requirements, preventing material jamming or poor pellet formation.
- During feeding, avoid letting stones, metals, and other hard objects mix into raw materials to prevent damage to core components like rollers and dies. Corn and other granular materials can be fed directly, but crushing is recommended for pellet uniformity. Material moisture content should be controlled at around 14%; excessively high or low moisture will affect the forming effect.
- If abnormal noise, jamming, or poor pellet formation occurs during operation, immediately cut off the power and stop the machine. Troubleshoot before resuming use; operating with power on during inspection is strictly prohibited. Never open safety guards while the equipment is running to avoid accidents.
- After use, promptly clean residual materials inside the machine and wipe the exterior to keep it clean and dry, preventing moldy residues from corroding components. Before shutting down, run oil-mixed feed through the die holes to maintain the die, preventing blockages during the next use.
- Regularly inspect wearing parts like pressure rollers and flat dies. Replace them promptly if severe wear or deformation is observed to ensure pelleting quality. Periodically check transmission components like motors and gears, and add lubricating oil to prevent wear and extend equipment lifespan.
- Power wiring must comply with specifications. For a 1-10 meter distance, a 6 sq.mm copper core cable is recommended; for 10-20 meters, use a 10 sq.mm copper core cable to prevent safety and efficiency issues caused by mismatched specifications. Diesel models require regular inspection of fuel and engine oil to ensure normal operation.
- When restarting production, initially feed a small amount of material. Wait until the internal temperature reaches a certain level before running the machine at full load, preventing excessive load from affecting its lifespan.
Product Commitment
We specialize in the R&D and production of feed machinery equipment. All 160 Type Feed Pellet Machines undergo rigorous quality testing to ensure stable operation and lasting durability, with all technical indicators complying with national agricultural machinery promotion and certification standards. We provide comprehensive after-sales services, including equipment installation guidance, operation training, and troubleshooting, ensuring a worry-free purchase and user experience. Additionally, we support single-machine customization—adjusting equipment configurations, die hole sizes, and power types based on your specific breeding or processing needs to fulfill personalized requirements, helping you achieve efficient farming and easy profitability.
The 160 Type Feed Pellet Machine, empowering high-efficiency capacity with upgraded power, balancing diverse needs with broad adaptability, and boosting efficiency and profitability with high cost-performance. Whether for self-use on medium/small farms or commercial use in small feed processing plants, it is your ideal choice for feed processing. Effortlessly achieve 'independent pelleting, cost saving, efficiency enhancement, and resource recycling', launching a new paradigm of efficient farming and processing!