125 Flat Die Feed Pellet Mill (80-100 kg/h)

The 125 Feed Pellet Mill is an ROI-focused pelletizing system engineered for home farms, small-scale breeding facilities, and boutique feed processing plants. It combines a compact footprint with robust performance and broad adaptability. This unit provides a comprehensive pelletizing solution, addressing industry pain points such as processing difficulties, elevated overheads, and uneven nutrition distribution. It serves as a reliable asset for both scaled farming operations and independent feed producers.

Core Features

Designed with practical application in mind, the 125 model offers precise features tailored for streamlined feed processing:

• Wet & Dry Operation & Broad Material Compatibility: Processes grass meal, hay, corn, crop stalks, sorghum, bran, and rice husks. Both wet and dry raw materials can be fed directly without pre-drying, minimizing pre-processing time and accommodating diverse farming scenarios.
• Dual Voltage Adaptability: Supports both 220V single-phase and 380V three-phase power. It runs on standard residential power without requiring electrical modifications. Equipped with a custom pure copper wire, dual-value capacitor motor for stable voltage and prolonged durability.
• Adjustable Pellet Sizing: Pellet diameter is adjustable from 2.5mm to 12mm by changing the die plates (ships with a standard 4mm die).

• 5mm: Suitable for young poultry and rabbits.
• 3-4mm: Standard for chickens, ducks, geese, and rabbits.
• 5-6mm: Designed for larger livestock such as pigs, cattle, and sheep.
  • Gear Drive Transmission: Utilizes a gear transmission system, eliminating the slipping and rapid wear associated with traditional belt drives. The chassis is constructed from industrial-grade steel, ensuring core components withstand rigorous use while operating with reduced noise and lower energy consumption.
  • Sanitary Processing & Nutrient Retention: The heat generated during extrusion eliminates common pathogenic microorganisms and parasites. The moderate processing temperature retains essential nutrients like proteins and vitamins. The resulting pellets feature a smooth surface, optimal hardness, low moisture content, and extended integrity in water, significantly improving feed conversion ratios.
  • Streamlined Operation: The compact structure requires minimal floor space and fits flexibly indoors or in sheds. It features an intuitive, integrated process for feeding, pelletizing, and discharging, allowing for single-operator use and maintenance without specialized training.

Technical Specifications

Applications and Scope

The 125 Feed Pellet Mill adapts to multiple small-scale operations:

• Livestock & Poultry: Processes feed for chickens, ducks, geese, pigs, cattle, sheep, rabbits, and pigeons. Pellet specifications can be customized for different growth stages to support optimal development.
• Small-Scale Processing: Ideal for boutique feed plants and family farms. Capable of fulfilling small feed orders or producing feed for direct sale, offering a rapid ROI with minimal space and labor requirements.
• Extended Capabilities: Beyond feed, the unit handles low-temperature pelletizing for biological bacterial fertilizers, organic fertilizers, and sawdust pellets.

Operating Principle

The 125 model operates on a highly efficient flat die extrusion mechanism:

1. Feeding: Pre-processed materials are fed into the inlet and distributed evenly across the flat die. Pulverizing granular materials like corn is recommended for maximum uniformity.
2. Extrusion: The motor drives the gears, rotating the flat die and press rollers at high speeds. The rollers force the material into the die holes, forming continuous cylindrical feed under high pressure.
3. Cutting & Discharge: Built-in cutting blades slice the extruded feed into uniform lengths. The finished pellets are discharged directly, requiring no secondary processing.
4. Safety Mechanisms: The extrusion heat provides natural sterilization, while built-in safety guards protect the operator during the production cycle.

Operational Advantages

• Cost Reduction: Utilizing local crop stalks and bran reduces feed costs by 30% to 50% compared to purchasing commercial feed.
• Feed Freshness: On-demand production prevents mold and nutrient degradation associated with long-term commercial feed storage.
• Labor Efficiency: The all-in-one process enables single-user operation from feeding to discharge. The unit requires no complex installation and operates straight out of the box.
• Enhanced Yields: Improved palatability and nutrient absorption minimize waste. Sterilization during production reduces disease risk, supporting animal health and farm profitability.
• Industrial Durability: Built with industrial-grade core components for extended service life and simplified routine maintenance.

Maintenance & Operating Guidelines

• Pre-Operation: Verify power connections, inspect transmission parts, and apply lubrication before each use.
• Material Inspection: Ensure materials are free of stones and metals to prevent damage to the rollers and flat die.
• Emergency Protocol: If abnormal noise or jamming occurs, immediately disconnect the power before inspecting. Never perform maintenance on a live machine.
• Post-Operation: Remove residual materials and wipe down the machine to prevent mold and corrosion.
• Component Replacement: Regularly inspect rollers and dies; replace severely worn parts promptly to maintain efficiency.
• Wiring Standards: Use a 6mm² copper cable for 1-10 meter distances, and a 10mm² copper cable for 10-20 meters to maintain stable operation.

Service Commitment

Each 125 Feed Pellet Mill undergoes rigorous testing to guarantee stable and enduring performance. We provide comprehensive after-sales support, including installation guidance, operational training, and troubleshooting. Single-unit customization is available to adjust configurations and die hole sizes according to your specific processing requirements.